3D Laser Scanning Services in Iowa

When plant engineers at a pet food packaging facility needed to make modifications, they asked GPRS 3D Laser Scanning to provide as built documentation and a 3D model to plan retrofits to the existing structure. The project site consisted of 140,000 sq. ft. of interior space. Approximately 100,000 sq. ft. of this was single-story warehouse space, consisting of a central palletizer, semi- truck loading bays and temporary material storage. The remaining 40,000 sq. ft. contained 7 levels of elevated platforms containing product packaging equipment. TruePoint captured all architectural and structural features, equipment, conduit and piping.

Transforming a pet food facility with GPRS 3D Laser Scanning. Detailed documentation & 3D models streamline retrofit planning. Covering 140k sq.ft., including warehouses & elevated platforms.

CASE STUDY LOCATION Bowling Green, Kentucky TASK: When plant engineers at a pet food packaging facility needed to make modifications, they asked TruePoint Laser Scanning to provide as built documentation and a 3D model to plan retrofits to the existing structure. The project site consisted of 140,000 sq. ft. of interior space. Approximately 100,000 sq. ft. of this was single-story warehouse space, consisting of a central palletizer, semi- truck loading bays and temporary material storage. The remaining 40,000 sq. ft. contained 7 levels of elevated platforms containing product packaging equipment. TruePoint captured all architectural and structural features, equipment, conduit and piping. PROBLEM SOLUTION BENEFITS n By using laser scanning instead of traditional survey methods, TruePoint saved this client thousands of dollars in field survey work and drafting time, and provided greater detail than what would have otherwise been possible. With an accurate, comprehensive data set, plant engineers were able to complete virtual interference checks, avoiding design rework costs. n In two days on site, TruePoint’s experienced project managers 3D scanned the 140,000 sq. ft. area with millimeter accuracy. 523 scans were taken with the Leica P50 and RTC 360 laser scanners. This project was scanned on the weekend to avoid disruption to production. n After proper data registration, TruePoint’s in-house modeling team built an information-rich 3D BIM model for the client. TruePoint’s experienced team has optimized workflows for importing data, registration, creating deliverables, quality checks and transferring data to clients. n No as built plans existed for the facility. The plant was complex, capturing the existing spatial data of the conduit and piping in a high level of detail was important to the plant engineers. n There were silos and other pieces of large equipment that would be difficult to measure precisely using traditional or manual measuring techniques. /// GPRS LASER SCANNING SERVICES ///// 3D LASER SCANNING CASE STUDY: USING 3D LASER SCANNING FOR FACILITY DESIGN MODIFICATIONS “IT’S HARD FOR ME TO IMAGINE HOW THIS PET FOOD PACKAGING FACILITY COULD HAVE BEEN DOCUMENTED WITHOUT 3D LASER SCANNING.” TRUEPOINT PROJECT MANAGER

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3D laser scanning will help this Andersons’ facility optimize processes and equipment to improve their overall efficiency, decrease air pollution, reduce costs, and remain competitive in the market.

GPRS was hired by TLF Engineers to 3D laser scan the exterior cooler area at the southeast corner of The Andersons’ Indiana Ethanol Plant and create a 3D BIM model for process improvements.

GPRS was hired by TLF Engineers to 3D laser scan the exterior cooler area at the southeast corner of The Andersons’ Indiana Ethanol Plant and create a 3D BIM model for process improvements.

Ethanol Plant Upgrades to Increase Efficiency and Lower Emissions ethanol plant model TruePoint.png “We were extremely impressed with GPRS in your timeliness on responding to our request, to having a crew on site to complete the scan, and in your communication with us through the process. This was the first time we have used GPRS modeling services, and the 3D model your team created was outstanding. We were very impressed with the level of detail and quality of the model, the speed in which your team was able to create it, and all aspects of communication during the process.” TLF Engineers’ Senior Project Engineer Seth A.R. Gressley, P.E. Location: Clymers, Indiana Task: GPRS was hired by TLF Engineers to 3D laser scan the exterior cooler area at the southeast corner of The Andersons’ Indiana Ethanol Plant and create a 3D BIM model for process improvements. Project Application: 3D laser scanning collects accurate agricultural as-built data safely from the ground, delivering precise site layout and dimensions for design planning and analysis. Problem: The Andersons’ planned to make process improvements over the next five years to improve operational efficiency and lower plant emissions TLF Engineers needed up-to date as-builts of the plant infrastructure to design upgrades to equipment and production lines Precise details were required for a 2,500 sq. ft. area, including the existing cooler, drop box, dust collectors, platforms, cooler, stack, and ductwork Solution: 3D laser scanning captured a colorized point cloud with 2-4mm accuracy and HDR images in less than 3 minutes per scan location The point cloud was used to develop a 3D BIM model at a very high level of detail with precise architectural, structural, and MEP features TruView 360° photographs provided a virtual site tour, allowing the client to take basic dimensions, estimate clearances, and markup the project site. Benefits: Comprehensive data of existing structure and equipment was crucial to plan process improvements and equipment optimization With a detailed 3D BIM model, the engineering team was able to virtually design the facility layout, retrofit equipment and optimize workflow Updates improved ethanol yield and quality, increased production efficiency, and lowered plant emissions

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3D Laser Scanning

Our client required a high-detail 3D BIM model to accurately visualize, design, modify, and manage the update of a heat exchanger within a Wastewater Treatment facility, enabling efficient updates and modifications without the need for extensive on-site measurements or manual drafting.

GPRS was called to 3D laser scan the Southerly Wastewater Treatment Plant and render an LOD 300 BIM model of the three-level heat exchanger for ABC Piping Co. to update one of the systems.

GPRS 3D laser scanned the Southerly Wastewater Treatment Plant to develop a LOD 300 3D BIM model for ABC Piping Co. to update one of the heat exchangers at the facility.

Highlights THE BOTTOM LINE Our client required a high-detail 3D BIM model to accurately visualize, design, modify, and manage the update of a heat exchanger within a Wastewater Treatment facility, enabling efficient updates and modifications without the need for extensive on-site measurements or manual drafting. INDUSTRY Water Treatment Plant & Wastewater Treatment Plant SERVICE 3D Laser Scanning; Mapping & Modeling LOCATION Cleveland, Ohio PM Insight The Leica RTC360 can generate 3D point clouds in less than 2 minutes, delivering our clients quick data visualization for project planning. The Leica RTC360 scans in color, which is useful when you need a true representation of a site in color detail. Deliverables LOD 300 3D BIM Model Task GPRS was called to 3D laser scan the Southerly Wastewater Treatment Plant and render an LOD 300 BIM model of the three-level heat exchanger for ABC Piping Co. to update one of the systems. PROBLEM Our client desired to upgrade the heat exchanger to reduce maintenance, energy consumption, and overall operational expenses in the long term. To properly design, prefabricate, and install system updates, ABC Piping Co. required a detailed 3D BIM model of the current mechanical and piping system, including pipe sizes, materials, and routing. Solution GPRS partnered with ABC Piping Co. to 3D laser scan and model the heat exchanger at the Southerly Wastewater Treatment Plant for upgrades. GPRS utilized the Leica RTC360 laser scanner to capture as-built conditions from 3 different floors around the existing heat exchangers. 108 laser scans were taken with the RTC360 from different locations to capture the intricate details of this very dense mechanical facility. The 3D BIM model provideed a detailed and accurate representation of the existing heat exchangers within the facility, enabling engineers and designers to clearly understand the spatial relationships, constraints, and interdependencies between various components. Benefits 3D laser scanning captured precise layout, dimensions, and locations of the existing architectural, structural, MEP, FP, and HVAC system elements for this facility in a point cloud. The GPRS Mapping & Modeling team transformed point cloud data into an intelligent 3D BIM model to aid system engineering. A 3D BIM model saved in a shared environment allowed all disciplines to work together to identify and resolve clashes before the system integration begins, ensuring a smooth retrofit with minimal rework. ‍

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3D Laser Scanning