3D Laser Scanning Services in Illinois

Raw point cloud data provided an engineering firm in California the accurate measurements they needed to design and plan the expansion of a water treatment facility in Texas thanks to 3D laser scanning

Capture accurate existing conditions and provide raw as-built, point cloud data for the expansion of a water treatment plant

An engineering firm was generating construction drawings to expand an existing water treatment plant. The firm required accurate field conditions in raw point cloud data (.rcp files and related supporting files) to create new layouts for construction.

No as-built drawings existed for the water treatment plant. Accurate existing conditions were needed to plan for the facility expansion • Exact dimensions were required to plan modifications and fabricate pipe • The project's engineering firm was located in California; the water treatment plant was located in Texas. They needed accurate information available in a digital platform to begin design planning Solution • Using a Leica Scan Station, a GPRS Project Manager completed 40 laser scans of the building to capture architectural, structural, and MEP features • The client received a colorized point cloud in ReCap (.rcp files and related supporting files) and TruView files that allowed the engineering firm and the plant to coordinate off-site planning and prefabrication for the expansion Benefits Laser scanning is an extremely efficient and accurate way to gather data necessary to create construction drawings of a building or space. • 3D laser scanning eliminated the firm's travel to the Water Treatment Plant. In one day on site, enough scans were taken to create a complete colorized point cloud of the space. • 3D laser scan data provided the Engineering Firm critical tie points on tanks and lines, information that was crucial to the expansion.

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3D Laser Scanning

With the millions of data points collected, GPRS’ Mapping & Modeling team could create an accurate LOD 200 Revit 2021 BIM model of this processing facility.

GPRS mobilized to Fairmont, Nebraska to 3D laser scan a food grade corn processing facility. The target objects of point cloud data acquisition were tanks, silos, hoppers, conveyors, support cables, machinery, equipment, cleaning house and loading drive-thru. GPRS’ engineering team created an LOD 200 Revit model of the facility. The client also requested floor flatness analysis/contour mapping around several tanks.

GPRS mobilized to Fairmont, Nebraska to 3D laser scan a food grade corn processing facility. The target objects of point cloud data acquisition were tanks, silos, hoppers, conveyors, support cables, machinery, equipment, cleaning house and loading drive-thru. GPRS’ engineering team created an LOD 200 Revit model of the facility. The client also requested floor flatness analysis/contour mapping around several tanks.

Meta Title: 3D Laser Scanning a Grain Facility Meta Description: GPRS mobilized to Fairmont, Nebraska to 3D laser scan a food grade corn processing facility. Header: A GPRS Case Study: 3D Laser Scanning a Grain Facility Images: Link: https://www.gp-radar.com/services/mapping-modeling Alt Tag: Point cloud of tank farm at grain facility. Caption: Point cloud of tank farm at grain facility. Link: https://www.gp-radar.com/services/mapping-modeling Alt Tag: Point cloud close-up view of catwalks on tanks. Caption: Point cloud close-up view of catwalks on tanks. Link: https://www.gp-radar.com/services/mapping-modeling Alt Tag: Point cloud plan view of facility. Caption: Point cloud plan view of facility. Link:https://www.gp-radar.com/services/mapping-modeling Alt Tag: Modeled linework plan view of facility. Caption: Modeled linework plan view of facility. Link: https://www.gp-radar.com/services/mapping-modeling Alt Tag: 3D Revit model of catwalk area. Caption: 3D Revit model of catwalk area. Link: https://www.gp-radar.com/services/mapping-modeling Alt Tag: Point cloud close-up of catwalk. Caption: Point cloud close-up of catwalk. Link: https://www.gp-radar.com/services/mapping-modeling Alt Tag: Close-up of discharge area under grain hopper tank. Caption: Close-up of discharge area under grain hopper tank. Link: https://www.gp-radar.com/services/mapping-modeling Alt Tag: Point cloud isometric view of food corn processing facility. Caption: Point cloud isometric view of food corn processing facility. Link: https://www.gp-radar.com/services/mapping-modeling Alt Tag: Point cloud of food corn processing facility. Caption: Point cloud of food corn processing facility. Link: https://www.gp-radar.com/services/mapping-modeling Alt Tag: 3D Revit model of spout and conveyor areas. Caption: 3D Revit model of spout and conveyor areas. Link: https://www.gp-radar.com/services/mapping-modeling Alt Tag: LOD 200 Revit 3D model of facility in elevation view. Caption: LOD 200 Revit 3D model of facility in elevation view. Link: https://www.gp-radar.com/services/mapping-modeling Alt Tag: 3D Revit model of facility. Caption: 3D Revit model of facility. Link: https://www.gp-radar.com/services/mapping-modeling Alt Tag: Tank farm contour mapping plan PDF of tanks. Caption: Tank farm contour mapping plan of northern tanks. Link: https://www.gp-radar.com/services/mapping-modeling Alt Tag: Tank farm contour mapping plan PDF of tanks. Caption: Tank farm contour mapping plan of southern tanks. Location: Fairmont, NE Task: GPRS mobilized to Fairmont, Nebraska to 3D laser scan a food grade corn processing facility. The target objects of point cloud data acquisition were tanks, silos, hoppers, conveyors, support cables, machinery, equipment, cleaning house and loading drive-thru. GPRS’ engineering team created an LOD 200 Revit model of the facility. The client also requested floor flatness analysis/contour mapping around several tanks. Challenge: The client needed accurate and precise detail of the facility in point cloud and model form, especially the congested areas. The client was concerned with differences in tank displacement; therefore, they requested tank farm slab elevation contours. Solution: An experienced project manager captured more than 160 scan locations with a Leica survey-grade laser scanner. The facility was scanned from the ground to capture the tanks, bins, silos, hoppers and discharge area under the 11 hoppers. The facility was 3D laser scanned at elevations with stair and elevator access to capture the spouting and conveyors at the top of each tank, silo and bin. Scanning was completed from the accessible roof to capture the equipment, cables and machinery present. The cleaning house was also scanned at multiple elevations to capture the entire room. The project manager increased the resolution and density of the point cloud to capture more detail in congested areas with small conduits, piping and flanges. With the millions of data points collected, GPRS’ engineering team could model this project with accuracy and precision. Concrete slab flatness can be quickly analyzed with laser scanning. GPRS engineers colored the cloud in respect to elevation to illustrate high or low points in the concrete. Deliverables: GPRS delivered unified point clouds in PTS file format, structured individual scans in E57 file format, a colorized point cloud (.rcs and/or .rcp file format) and JetStream Viewer files to the client. An LOD 200 Revit 2021 BIM model was created with the following elements: • Basic structural elements including exposed columns and beams • The general shape of 6 tanks with high detail at discharge locations and high detail on gates to conveyors • Rail spur within vicinity of tanks • Catwalks and equipment on tanks • Fall protection • Edge of adjacent building • Approximate grade GPRS delivered a graphical elevation map, contours and spot elevations for the requested tanks. This included AutoCAD, PDF, and Civil 3D files to generate contours around the tank farm. Added Value: GPRS works closely with each client to ensure their needs are met. Point cloud files were immediately uploaded to Cintoo for the client’s use. They were able to add annotations or tags to anything they might want modeled. To minimize modeling costs, all modeling is done as a “best fit” method, utilizing solids overlaid on the point cloud data. To verify the spot elevations, GPRS also provided tank roof elevations shown colored by point cloud elevation.

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3D Laser Scanning

In less than two hours on site, GPRS 3D Laser Scanning captured all aboveground features and utility field markings that were then used to provide integrated above and below-ground plan view of the campus via 2D CAD drawings to plan HVAC upgrades, and have accurate existing condition documentation for future use

A Los Angeles, California high school required 3D laser scanning of the above ground and below ground infrastructure to create 2D CAD drawings and plan for HVAC system upgrades throughout the campus

In less than two hours on site, GPRS 3D Laser Scanning captured all aboveground features and utility field markings that were then used to provide a integrated above and below-ground plan view of the campus via 2D CAD drawings to plan HVAC upgrades, and have accurate existing condition documentation for future use.

Problem • A 12-year-old high school was replacing the piping on 16 HVAC units throughout the campus. • The piping for these units runs intricately in and out of buildings, and through retaining walls and mechanical yards. • The areas that the pipes thread through do not have any as-builts or existing plans. Solution • Using the Leica RTC360 laser scanner, a Project Manager captured elements of the surrounding campus and GPR markings in less than hours on site • This project was laser scanned in full color, allowing the client to easily visualize and identify structural elements, pipes, conduits, and concrete reinforcement points inside the point cloud • CAD engineers created 2D AutoCAD floor plans and exterior elevations, PDFs with and without the point cloud overlayed Benefits • The combination of laser scanning structural and ground penetrating radar markings provided the client a high definition 3D comprehensive view of the campus, including both visible and invisible elements • With 3D laser scan data, the client can verify the HVAC mechanical equipment with confidence knowing high accuracy instruments minimize position error throughout the 3D space • The client has the most up-to date, accurate and comprehensive information to design HVAC upgrades

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3D Laser Scanning