3D Laser Scanning Services in Georgia

The client was making a large investment in capital and equipment and needed reliable as-built data and a 3D BIM model to expedite the installation without rework.

A pet nutrition manufacturer was expanding its facility to increase the production of current products and add an additional packaging line. The 30-year-old company planned to invest $17.5 million in this expansion. GPRS conducted an as-built site survey and created a 3D BIM model for the facility expansion. We captured approximately 50,000 square feet of the dry mixing facility spanning 5 levels, including a meat slurry room, a batching area, an extruder room, a hammermill room, and several mechanical and electrical rooms. Precise point cloud data was captured for all architectural and structural features, equipment, conduit, and piping.

A pet nutrition manufacturer was expanding its facility to increase the production of current products and add an additional packaging line. The 30-year-old company planned to invest $17.5 million in this expansion.

3D Laser Scanning Services Used for Manufacturing Facility Expansion Project Manager Insight: Our client planned this manufacturing facility expansion in two phases. The first phase will expand production from five to seven days a week. The second phase will add an additional packaging line. -- Karl Hofmeister, TruePoint Project Manager Location: Richmond, Indiana Task: A pet nutrition manufacturer was expanding its facility to increase the production of current products and add an additional packaging line. The 30-year-old company planned to invest $17.5 million in this expansion. TruePoint Laser Scanning conducted an as-built site survey and created a 3D BIM model for the facility expansion. TruePoint captured approximately 50,000 square feet of the dry mixing facility spanning 5 levels, including a meat slurry room, a batching area, an extruder room, a hammermill room and several mechanical and electrical rooms. TruePoint captured precise point cloud data of all architectural and structural features, equipment, conduit and piping. Challenge: No as built plans existed for the facility. The plant was complex, capturing the existing spatial data of the machinery, conduit and piping in a high level of detail was important to the plant engineers. There were many silos and machinery that needed to be worked around and could obstruct the view. The client was making a large investment in capital and equipment and needed reliable data to expedite the installation without rework. Solution: In two days on site, TruePoint’s experienced project managers 3D laser scanned the manufacturing facility with the Leica P50, Leica P40 and RTC 360 laser scanners. TruePoint’s in-house modeling team built an information-rich 3D BIM model for the client. Deliverable: The deliverables created for this project included an intensity map Autodesk Recap point cloud (.rcs file), LGS/JetStream Viewer files and a Revit 2019 LOD 300 3D model. The information-rich 3D model included: Basic structural elements including exposed columns, beams and structural bracing. Basic architectural elements including walls, doors, windows, floors and ceilings. Mechanical, electrical and plumbing piping 2" in diameter and above, showing valves on all pipes that were 2" and larger. Conduit runs were modeled as solid blocks. MEP Equipment including pumps, electrical boxes, silos and HVAC ductwork. Added Value: TruePoint 3D laser scanned another facility for this client earlier this year. We were contacted to provide accurate site data to plan for this facility expansion. By using laser scanning instead of traditional survey methods, TruePoint saved this client thousands of dollars in field survey work and drafting time, and provided greater detail than what would have otherwise been possible. With an accurate, comprehensive data set, plant engineers could install the new equipment and packaging line. TruePoint Laser Scanning is a leading provider of 3D laser scanning services in Indiana, delivering precise point cloud data, 2D drawings and 3D BIM models, using state-of-the-art equipment, software and processes. For 3D laser scanning services in Indiana, call Indianapolis | 317-560-1565 | indianapolis@truepointscanning.com Fort Wayne | 260-240-9009 | fortwayne@truepointscanning.com TruePoint has extensive experience in 3D laser scanning for facility expansions. Laser scanning allows design and construction teams to understand exactly what's in an existing space to a high degree of accuracy by using precise point cloud data that can be turned into information-rich BIM models.

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3D Laser Scanning

GPRS provided 3D laser scanning and modeling services for a power plant in Ann Arbor, Michigan, which generates and processes four main services: steam, electricity, compressed air and domestic hot water. The objective was to as-built survey the 5-level building, basement, exterior facades, rooftop areas, electrical switch gear rooms, vaults and interstitial space below the control room. GPRS generated a 3D model in Bentley Microstation for the client’s use. The model included all civil, structural, electrical and mechanical features, including piping and conduits ½" in diameter and larger

GPRS provided 3D laser scanning and modeling services for a power plant in Ann Arbor, Michigan.

Location: Ann Arbor, Michigan Task: GPRS provided 3D laser scanning and modeling services for a power plant in Ann Arbor, Michigan, which generates and processes four main services: steam, electricity, compressed air and domestic hot water. The objective was to as-built survey the 5-level building, basement, exterior facades, rooftop areas, electrical switch gear rooms, vaults and interstitial space below the control room. GPRS generated a 3D model in Bentley Microstation for the client’s use. The model included all civil, structural, electrical and mechanical features, including piping and conduits ½" in diameter and larger. Challenge: The client needed to accurately document existing conditions. Due to the vast space and density of piping, it would have been much more difficult and time consuming to accurately depict the location of pipe runs, structural features and other details in the plant manually. It would have also been difficult and unsafe to capture overhead and structural features without the use of a lift. Solutions: Utilizing several scan technicians and multiple Leica laser scanners, including the Leica P-40, P-20, and C-10 ScanStation, GPRS was able to occupy existing plant benchmarks and orient the data to survey control. GPRS’ scan technicians captured full color panoramic photographs at each scan location with the on-board camera. GPRS completed over 1,200 individual scans for this project due to the density of the piping. Deliverables: GPRS’ team of in-house CAD technicians provided Microstation POD files, full-color TruViews and a Bentley Microstation V8i 3D model. Added Value: GPRS communicated directly with on-site personnel at the power plant and participated in daily work briefings to ensure compliance with plant safety protocol. Additionally, GPRS’ CAD technician visited the site with the scan technician, utilizing cutting edge methods to conduct in-field verification and quality assurance review of the 3D model on tablets in real time using both virtual reality and augmented reality methods.

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3D Laser Scanning

GPRS’ accurate measurements allowed the client to order dimensionally-correct windows for each specific opening, thus reducing any change orders for this project. The client can review the 6-story building and its openings in 3 separate deliverables: the point cloud, the 2D drawings, and the TruViews.

To capture the dimensions of all the window openings on the building.

GPRS captured the accurate dimensions of the window openings safely from the ground.

Location: Detroit, Michigan Task: To capture the dimensions of all the window openings on the building. Challenge: The building was a 6-story building with windows on all four sides. The height alone of a 6-story building can create enough challenges when obtaining accurate measurements of window dimensions. This project, however, presented additional challenges. For example, the exterior of the building was not easily accessible by lift or scaffolding due to its being located along a busy road with minimal right of way. Additionally, the other sides of the building also had obstacles which further limited access to the windows. Solutions: By utilizing laser scanning, a non-contact measurement tool, GPRS was able to capture the accurate dimensions of the window openings safely from the ground, as well as from other safe locations. Windowsills can sometimes be difficult to capture when scanning from the ground, but our scan technicians were able to set up on and scan from surrounding buildings and rooftops to ensure enough elevation to capture these features accurately for our client. And since laser scanning is not only safe and accurate, but also is extremely fast, the field work was limited to one day. Deliverable: GPRS provided our client with 2D elevations in AutoCAD, which included the dimensions of the edge of existing rough openings dictated by the limestone cladding. Additionally, we supplied our client with TruViews – 3D photographs overlaid on top of the point cloud, allowing for rudimentary measurements directly from the photos. The client can now view the building and its openings in 3 separate deliverables: the point cloud, the 2D drawings, and the TruViews. Added Value: Many times, in field measuring, there is an assumption made, after measuring several similar units, that others will likely be of the same dimensions. With laser scanning we can easily and accurately determine the dimensions of each opening individually. As is common with many older buildings, many of the openings of this building appeared to be the same size but, in fact, varied enough to cause potential problems. GPRS’ accurate measurements allowed the client to order dimensionally-correct windows for each specific opening, thus reducing any change orders for windows that did not fit perfectly the first time they were placed.

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3D Laser Scanning