3D Laser Scanning Services in Virginia

The client was making a large investment in capital and equipment and needed reliable as-built data and a 3D BIM model to expedite the installation without rework.

A pet nutrition manufacturer was expanding its facility to increase the production of current products and add an additional packaging line. The 30-year-old company planned to invest $17.5 million in this expansion. GPRS conducted an as-built site survey and created a 3D BIM model for the facility expansion. We captured approximately 50,000 square feet of the dry mixing facility spanning 5 levels, including a meat slurry room, a batching area, an extruder room, a hammermill room, and several mechanical and electrical rooms. Precise point cloud data was captured for all architectural and structural features, equipment, conduit, and piping.

A pet nutrition manufacturer was expanding its facility to increase the production of current products and add an additional packaging line. The 30-year-old company planned to invest $17.5 million in this expansion.

3D Laser Scanning Services Used for Manufacturing Facility Expansion Project Manager Insight: Our client planned this manufacturing facility expansion in two phases. The first phase will expand production from five to seven days a week. The second phase will add an additional packaging line. -- Karl Hofmeister, TruePoint Project Manager Location: Richmond, Indiana Task: A pet nutrition manufacturer was expanding its facility to increase the production of current products and add an additional packaging line. The 30-year-old company planned to invest $17.5 million in this expansion. TruePoint Laser Scanning conducted an as-built site survey and created a 3D BIM model for the facility expansion. TruePoint captured approximately 50,000 square feet of the dry mixing facility spanning 5 levels, including a meat slurry room, a batching area, an extruder room, a hammermill room and several mechanical and electrical rooms. TruePoint captured precise point cloud data of all architectural and structural features, equipment, conduit and piping. Challenge: No as built plans existed for the facility. The plant was complex, capturing the existing spatial data of the machinery, conduit and piping in a high level of detail was important to the plant engineers. There were many silos and machinery that needed to be worked around and could obstruct the view. The client was making a large investment in capital and equipment and needed reliable data to expedite the installation without rework. Solution: In two days on site, TruePoint’s experienced project managers 3D laser scanned the manufacturing facility with the Leica P50, Leica P40 and RTC 360 laser scanners. TruePoint’s in-house modeling team built an information-rich 3D BIM model for the client. Deliverable: The deliverables created for this project included an intensity map Autodesk Recap point cloud (.rcs file), LGS/JetStream Viewer files and a Revit 2019 LOD 300 3D model. The information-rich 3D model included: Basic structural elements including exposed columns, beams and structural bracing. Basic architectural elements including walls, doors, windows, floors and ceilings. Mechanical, electrical and plumbing piping 2" in diameter and above, showing valves on all pipes that were 2" and larger. Conduit runs were modeled as solid blocks. MEP Equipment including pumps, electrical boxes, silos and HVAC ductwork. Added Value: TruePoint 3D laser scanned another facility for this client earlier this year. We were contacted to provide accurate site data to plan for this facility expansion. By using laser scanning instead of traditional survey methods, TruePoint saved this client thousands of dollars in field survey work and drafting time, and provided greater detail than what would have otherwise been possible. With an accurate, comprehensive data set, plant engineers could install the new equipment and packaging line. TruePoint Laser Scanning is a leading provider of 3D laser scanning services in Indiana, delivering precise point cloud data, 2D drawings and 3D BIM models, using state-of-the-art equipment, software and processes. For 3D laser scanning services in Indiana, call Indianapolis | 317-560-1565 | indianapolis@truepointscanning.com Fort Wayne | 260-240-9009 | fortwayne@truepointscanning.com TruePoint has extensive experience in 3D laser scanning for facility expansions. Laser scanning allows design and construction teams to understand exactly what's in an existing space to a high degree of accuracy by using precise point cloud data that can be turned into information-rich BIM models.

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3D Laser Scanning

GPRS provided 3D laser scanning services for six parking lot structures at the Dallas Fort Worth International Airport, ranging from 500 to 2,500 square feet in plan area. The client wanted accurate dimensional information to prefabricate replacement canopies for each of the structures.

GPRS provided 3D laser scanning services for six parking lot structures at the Dallas Fort Worth International Airport, ranging from 500 to 2,500 square feet in plan area

Dallas Fort Worth International Airport – DFW Airport, Texas Prefabrication of Canopies for Parking Lot Structures ‍ TASK: GPRS provided 3D laser scanning services for six parking lot structures at the Dallas Fort Worth International Airport, ranging from 500 to 2,500 square feet in plan area. The client wanted accurate dimensional information to prefabricate replacement canopies for each of the structures. ‍ CHALLENGE: The client needed accurate information to design replacement fabric panels, including the location of the attachment plates and fasteners. They requested a quick turnaround on this project, GPRS expedited deliverables within 15 working days of the purchase order. ‍ SOLUTION: Dimensions were quickly verified in these high traffic areas of the airport with a Leica laser scanner. GPRS’ Mapping & Modeling Team created an LOD 200 Revit 3D model including basic structural elements, such as exposed structural columns and joists, grade and canopy. With the 3D model, the following details could be used to expedite prefabrication and installation - elevations, plan dimensions, radii of rolled elements, plus locations and dimensions of all attachment hardware.

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3D Laser Scanning

With the millions of data points collected, GPRS’ Mapping & Modeling team could create an accurate LOD 200 Revit 2021 BIM model of this processing facility.

GPRS mobilized to Fairmont, Nebraska to 3D laser scan a food grade corn processing facility. The target objects of point cloud data acquisition were tanks, silos, hoppers, conveyors, support cables, machinery, equipment, cleaning house and loading drive-thru. GPRS’ engineering team created an LOD 200 Revit model of the facility. The client also requested floor flatness analysis/contour mapping around several tanks.

GPRS mobilized to Fairmont, Nebraska to 3D laser scan a food grade corn processing facility. The target objects of point cloud data acquisition were tanks, silos, hoppers, conveyors, support cables, machinery, equipment, cleaning house and loading drive-thru. GPRS’ engineering team created an LOD 200 Revit model of the facility. The client also requested floor flatness analysis/contour mapping around several tanks.

Meta Title: 3D Laser Scanning a Grain Facility Meta Description: GPRS mobilized to Fairmont, Nebraska to 3D laser scan a food grade corn processing facility. Header: A GPRS Case Study: 3D Laser Scanning a Grain Facility Images: Link: https://www.gp-radar.com/services/mapping-modeling Alt Tag: Point cloud of tank farm at grain facility. Caption: Point cloud of tank farm at grain facility. Link: https://www.gp-radar.com/services/mapping-modeling Alt Tag: Point cloud close-up view of catwalks on tanks. Caption: Point cloud close-up view of catwalks on tanks. Link: https://www.gp-radar.com/services/mapping-modeling Alt Tag: Point cloud plan view of facility. Caption: Point cloud plan view of facility. Link:https://www.gp-radar.com/services/mapping-modeling Alt Tag: Modeled linework plan view of facility. Caption: Modeled linework plan view of facility. Link: https://www.gp-radar.com/services/mapping-modeling Alt Tag: 3D Revit model of catwalk area. Caption: 3D Revit model of catwalk area. Link: https://www.gp-radar.com/services/mapping-modeling Alt Tag: Point cloud close-up of catwalk. Caption: Point cloud close-up of catwalk. Link: https://www.gp-radar.com/services/mapping-modeling Alt Tag: Close-up of discharge area under grain hopper tank. Caption: Close-up of discharge area under grain hopper tank. Link: https://www.gp-radar.com/services/mapping-modeling Alt Tag: Point cloud isometric view of food corn processing facility. Caption: Point cloud isometric view of food corn processing facility. Link: https://www.gp-radar.com/services/mapping-modeling Alt Tag: Point cloud of food corn processing facility. Caption: Point cloud of food corn processing facility. Link: https://www.gp-radar.com/services/mapping-modeling Alt Tag: 3D Revit model of spout and conveyor areas. Caption: 3D Revit model of spout and conveyor areas. Link: https://www.gp-radar.com/services/mapping-modeling Alt Tag: LOD 200 Revit 3D model of facility in elevation view. Caption: LOD 200 Revit 3D model of facility in elevation view. Link: https://www.gp-radar.com/services/mapping-modeling Alt Tag: 3D Revit model of facility. Caption: 3D Revit model of facility. Link: https://www.gp-radar.com/services/mapping-modeling Alt Tag: Tank farm contour mapping plan PDF of tanks. Caption: Tank farm contour mapping plan of northern tanks. Link: https://www.gp-radar.com/services/mapping-modeling Alt Tag: Tank farm contour mapping plan PDF of tanks. Caption: Tank farm contour mapping plan of southern tanks. Location: Fairmont, NE Task: GPRS mobilized to Fairmont, Nebraska to 3D laser scan a food grade corn processing facility. The target objects of point cloud data acquisition were tanks, silos, hoppers, conveyors, support cables, machinery, equipment, cleaning house and loading drive-thru. GPRS’ engineering team created an LOD 200 Revit model of the facility. The client also requested floor flatness analysis/contour mapping around several tanks. Challenge: The client needed accurate and precise detail of the facility in point cloud and model form, especially the congested areas. The client was concerned with differences in tank displacement; therefore, they requested tank farm slab elevation contours. Solution: An experienced project manager captured more than 160 scan locations with a Leica survey-grade laser scanner. The facility was scanned from the ground to capture the tanks, bins, silos, hoppers and discharge area under the 11 hoppers. The facility was 3D laser scanned at elevations with stair and elevator access to capture the spouting and conveyors at the top of each tank, silo and bin. Scanning was completed from the accessible roof to capture the equipment, cables and machinery present. The cleaning house was also scanned at multiple elevations to capture the entire room. The project manager increased the resolution and density of the point cloud to capture more detail in congested areas with small conduits, piping and flanges. With the millions of data points collected, GPRS’ engineering team could model this project with accuracy and precision. Concrete slab flatness can be quickly analyzed with laser scanning. GPRS engineers colored the cloud in respect to elevation to illustrate high or low points in the concrete. Deliverables: GPRS delivered unified point clouds in PTS file format, structured individual scans in E57 file format, a colorized point cloud (.rcs and/or .rcp file format) and JetStream Viewer files to the client. An LOD 200 Revit 2021 BIM model was created with the following elements: • Basic structural elements including exposed columns and beams • The general shape of 6 tanks with high detail at discharge locations and high detail on gates to conveyors • Rail spur within vicinity of tanks • Catwalks and equipment on tanks • Fall protection • Edge of adjacent building • Approximate grade GPRS delivered a graphical elevation map, contours and spot elevations for the requested tanks. This included AutoCAD, PDF, and Civil 3D files to generate contours around the tank farm. Added Value: GPRS works closely with each client to ensure their needs are met. Point cloud files were immediately uploaded to Cintoo for the client’s use. They were able to add annotations or tags to anything they might want modeled. To minimize modeling costs, all modeling is done as a “best fit” method, utilizing solids overlaid on the point cloud data. To verify the spot elevations, GPRS also provided tank roof elevations shown colored by point cloud elevation.

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3D Laser Scanning