3D Laser Scanning Services in Minnesota

When plant engineers at a pet food packaging facility needed to make modifications, they asked GPRS 3D Laser Scanning to provide as built documentation and a 3D model to plan retrofits to the existing structure. The project site consisted of 140,000 sq. ft. of interior space. Approximately 100,000 sq. ft. of this was single-story warehouse space, consisting of a central palletizer, semi- truck loading bays and temporary material storage. The remaining 40,000 sq. ft. contained 7 levels of elevated platforms containing product packaging equipment. TruePoint captured all architectural and structural features, equipment, conduit and piping.

Transforming a pet food facility with GPRS 3D Laser Scanning. Detailed documentation & 3D models streamline retrofit planning. Covering 140k sq.ft., including warehouses & elevated platforms.

CASE STUDY LOCATION Bowling Green, Kentucky TASK: When plant engineers at a pet food packaging facility needed to make modifications, they asked TruePoint Laser Scanning to provide as built documentation and a 3D model to plan retrofits to the existing structure. The project site consisted of 140,000 sq. ft. of interior space. Approximately 100,000 sq. ft. of this was single-story warehouse space, consisting of a central palletizer, semi- truck loading bays and temporary material storage. The remaining 40,000 sq. ft. contained 7 levels of elevated platforms containing product packaging equipment. TruePoint captured all architectural and structural features, equipment, conduit and piping. PROBLEM SOLUTION BENEFITS n By using laser scanning instead of traditional survey methods, TruePoint saved this client thousands of dollars in field survey work and drafting time, and provided greater detail than what would have otherwise been possible. With an accurate, comprehensive data set, plant engineers were able to complete virtual interference checks, avoiding design rework costs. n In two days on site, TruePoint’s experienced project managers 3D scanned the 140,000 sq. ft. area with millimeter accuracy. 523 scans were taken with the Leica P50 and RTC 360 laser scanners. This project was scanned on the weekend to avoid disruption to production. n After proper data registration, TruePoint’s in-house modeling team built an information-rich 3D BIM model for the client. TruePoint’s experienced team has optimized workflows for importing data, registration, creating deliverables, quality checks and transferring data to clients. n No as built plans existed for the facility. The plant was complex, capturing the existing spatial data of the conduit and piping in a high level of detail was important to the plant engineers. n There were silos and other pieces of large equipment that would be difficult to measure precisely using traditional or manual measuring techniques. /// GPRS LASER SCANNING SERVICES ///// 3D LASER SCANNING CASE STUDY: USING 3D LASER SCANNING FOR FACILITY DESIGN MODIFICATIONS “IT’S HARD FOR ME TO IMAGINE HOW THIS PET FOOD PACKAGING FACILITY COULD HAVE BEEN DOCUMENTED WITHOUT 3D LASER SCANNING.” TRUEPOINT PROJECT MANAGER

All

This client requested as-built data, 2D CAD drawings, and a 3D BIM model of their 150,000 square feet facility in 12 business days. The 3D model will allow this manufacturer to discover any discrepancies between the design model and existing conditions so they can make necessary adjustments before the facility upgrade begins.

The demand for wood molded brick continues to grow as architects and designers utilize more brick in building designs. To keep up with this demand, our client, the largest molded brick manufacturer in the United States, is planning upgrades to its Shoemakersville, Pennsylvania facility. These upgrades include adding a second kiln to increase capacity and modernizing equipment to improve product quality. The client requested point cloud data, 2D CAD drawings, and a 3D Revit model to understand the existing conditions of the facility.

The client requested point cloud data, 2D CAD drawings, and a 3D Revit model to understand the existing conditions of the facility.

Brick Manufacturer Uses 3D Laser Scanning For Facility Upgrades Location: Shoemakersville, Pennsylvania Task: The demand for wood molded brick continues to grow as architects and designers utilize more brick in building designs. To keep up with this demand, our client, the largest molded brick manufacturer in the United States, is planning upgrades to its Shoemakersville, Pennsylvania facility. These upgrades include adding a second kiln to increase capacity and modernizing equipment to improve product quality. The client requested point cloud data, 2D CAD drawings, and a 3D Revit model to understand the existing conditions of the facility. Challenge: Our client was on a tight timeline. They requested as-built data, 2D drawings and a 3D BIM model of their 150,000 square feet facility in 12 business days. To complete the facility upgrades, they needed line, equipment, and tie-in points. Solution: 150,000 sq. ft. of space was 3D laser scanned in two days on-site with the Leica P50 ScanStation and the RTC360 laser scanner. 279 laser scans were taken to capture complete as-built data of the site’s structure, equipment, and MEP. Deliverable: GPRS delivered an LOD 200 design-intent architectural, structural, and MEP Revit Model, 2D AutoCAD floor plans and interior elevations, and an RCS point cloud file. MEP piping and conduit 2 inch and larger, HVAC ductwork, pumps, motors and equipment were 3D modeled to within ¼ inch accuracy. The 3D model will allow our client to discover any discrepancies between the design and existing conditions so they can make necessary adjustments before the facility upgrade begins. Added Value: Coordinating the work of designers with structural, MEP, and other construction teams is often difficult. Laser scanning provides a fast and accurate way to collect large amounts of site measurement data which can be used to expedite the retrofit design process. 3D scanning will help this client design to the actual as-built conditions, reducing clashes and change orders. Inaccurate data would slow teams down, increase the risk of miscommunication, and create prefabrication and installation problems that could lead to rework.

All

3D Laser Scanning

In three days onsite, GPRS was able to capture the facility’s complex piping and equipment with very minimal shadowing, giving our modeling team the information they required to create a highly-detailed 3D as-built model.

GPRS performed 3D laser scanning services for a water treatment plant pump station to capture existing structural and MEP features. Our in-house Mapping & Modeling Team generated an Autodesk Revit LOD 300 Building Information Model (BIM) of the project site.

GPRS performed 3D laser scanning services for a water treatment plant pump station to capture existing structural and MEP features. Our in-house Mapping & Modeling Team generated an Autodesk Revit LOD 300 Building Information Model (BIM) of the project site.

Highlights THE BOTTOM LINE In three days onsite, GPRS was able to capture the facility’s complex piping and equipment with very minimal shadowing, giving our modeling team the information they required to create a highly-detailed 3D as-built model. INDUSTRY Water Treatment Plant SERVICE 3D Laser Scanning, Mapping & Modeling LOCATION Philadelphia, Pennsylvania Deliverables GPRS delivered registered point cloud data in real-world coordinates in RCS, RCP and E57 format, black and white TruViews (high-resolution panoramic images) at each of the scanner setup locations and an Autodesk Revit LOD 300 model of the site. PROJECT APPLICATION GPRS 3D laser scanning services document the exact architectural, structural, and MEP system layout and dimensions of existing buildings, facilities, and sites. Task GPRS performed 3D laser scanning services for a water treatment plant pump station to capture existing structural and MEP features. Our in-house Mapping & Modeling Team generated an Autodesk Revit LOD 300 Building Information Model (BIM) of the project site. PROBLEM Our client was planning for a complete mechanical rehabilitation of the facility and requested 3D laser scanning services and Building Information Modeling (BIM) from GPRS to expedite the design and execution of this project. Solution We have captured as built site conditions for water treatment plants and wastewater treatment plants from 40 MGD to 1 BGD, documenting the interior and exterior of buildings; foundations; structural, mechanical, electrical and plumbing features; equipment, motors, conduit and piping down to ½ inch diameter. GPRS' experienced laser scan team 3D captured all exposed columns, floors, walls, ceilings, stairways, platforms, and MEP equipment and piping ½" in diameter and above, including pumps and valves. GPRS provided a tie-in to topographic survey and processed the data on survey control established for this project. The Mapping & Modeling team broke the model into individual discipline models containing existing MEP features with material type assignments. ‍ Benefits Custom-built advanced Revit families were created for all the varying features so that each layer could be selected or de-selected depending on which portion of the model was being analyzed by the client.

All